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Double Deep Pallet Rack

Double Deep Pallet Rack

Buy Double Deep Pallet Rack of PRK Steel Pvt.Ltd (leading manufacturer in India)
₹ 25,000/Unit+ GST

We offer a premium range of Double Deep Pallet Rack designed for safe, efficient, and space-saving usage across various industrial applications.

Key Features

Unit Height Up to 3 meters
Unit Length Up to 12 meters
Pallet Depth Double-depth
Aisle Width 2.8 to 3.2 meters
Load Capacity 1000 kg to 3000 kg per level
Material IS standard mild steel

Double Deep Pallet Rack – Product Overview

PRK Steel Pvt. Ltd., based in Faridabad, Guwahati NCR, is one of the most trusted manufacturers and suppliers of Double Deep Pallet Racks in India. With over 30 years of experience in industrial storage systems, we have been serving industries across India with storage solutions that are efficient, cost-effective, and space-saving.

Our Double Deep Pallet Racking System is a high-density storage solution designed to increase warehouse storage capacity without compromising accessibility. Ideal for storing multiple pallets of the same SKU, this system doubles the storage depth by placing one pallet behind another, supported by durable and heavy-duty racking frames.

Product Overview

Double Deep Pallet Racks are an advanced version of selective racking. In this system, two rows of pallets are stored back-to-back, allowing forklifts with deep reach or telescopic forks to access the rear pallet. This racking setup is ideal for businesses that store products in bulk or manage fewer product varieties with higher volume.

The system allows you to store more pallets in a given area than a standard selective rack, improving your warehouse's storage density by up to 30–40%. These racks are made from high-grade steel with powder-coated or galvanized finishes for corrosion resistance and long-term durability.

How It Works

Double Deep Pallet Racking requires forklifts that can reach two pallets deep. In this configuration:

  • The front pallet is loaded or unloaded first.
  • The rear pallet is accessed only after the front one is removed.
  • Forklifts with extendable or pantograph reach are used to access the back pallet.
  • This system follows the LIFO (Last In, First Out) inventory method. It offers higher storage capacity than single-deep racks while maintaining reasonable accessibility compared to drive-in systems.
  • Applications

    Double Deep Pallet Racks are widely used in industries where the same types of products are stored in large quantities. These include:

  • FMCG Warehouses
  • Food & Beverage Distribution Centers
  • Cold Storage Units
  • Textile & Garment Industries
  • Automotive Component Warehouses
  • Retail Distribution Hubs
  • Third-party Logistics (3PL) Providers
  • This system is ideal where inventory rotation is not critical, but space efficiency is.

    Customization Options

    At PRK Steel, we offer complete customization to meet your specific storage requirements:

  • Custom Rack Height & Bay Width Tailored to your warehouse dimensions and available ceiling height.
  • Variable Load Capacity We adjust beam strength and upright thickness based on your pallet weight.
  • Rack Finish Options Powder-coated or galvanized finishes depending on indoor or outdoor use.
  • Accessories Add-ons like pallet support bars, wire decking, back stoppers, and safety barriers.
  • System Design & Layout Planning Our team provides site visits and AutoCAD layout support to optimize your space.
  • Technical Specifications

    Frame Material IS-standard Mild Steel
    Load Capacity 1000–3000 kg per shelf (customisable)
    Beam Type Box beam or step beam
    Beam Length 1350mm to 3600mm
    Upright Height 2000mm to 12000mm
    Frame Depth 900mm to 1200mm per rack side
    Surface Finish Powder-coated / Galvanized
    Adjustability Beam height adjustable in 50–75mm increments
    Color Options Standard blue & orange / Custom RAL shades
    Forklift Type Required Deep reach / Pantograph forklift
    Accessories Row spacers, upright protectors, guide rails
    Standards Followed ISI / ANSI / EN for racking systems

    Frequently Asked Questions

    Common questions about our Double Deep Pallet Racks

    It offers higher storage density than selective racking while being more accessible than drive-in racks.

    Yes, forklifts with extended or pantograph reach are needed to access the rear pallet.

    Absolutely. Our racks are suitable for cold and freezer storage with corrosion-resistant finishes.

    It is best for medium to low SKU variety with high quantity per SKU, due to the LIFO inventory flow.

    Lead times vary based on size and customisation but generally range from 2 to 4 weeks after order confirmation.

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